Washington, DC - The National Transportation Safety Board today issued an urgent safety recommendation to the Federal Aviation Administration (FAA) in which it asked the agency to prohibit further flight of a type of a small airplane that has been involved in six in-flight structural breakups since 2006. The recommendations apply to the Zodiac CH-601XL, a low-wing, fixed-gear, single- engine, two-seat general aviation airplane designed by Zenair, Inc. In its urgent safety recommendation, the Board cited four accidents in the United States and two in Europe in which the CH-601XL broke up in-flight killing a total of ten people. Aerodynamic flutter - a phenomenon in which the control surfaces of the airplane can suddenly vibrate, and if unmitigated, can lead to catastrophic structural failure - is suspected in all of the accidents. The CH-601XL was certified as a Special Light Sport Aircraft (S-LSA) by the FAA in 2005. This type of certification does not require that the FAA approve the airplane’s design. Instead, the airplane model is issued an airworthiness certificate if the manufacturer asserts that the plane meets industry accepted design standards and has passed a series ground and flight tests. The Safety Board’s urgent recommendation to the FAA is to prohibit further flight of the Zodiac CH-601XL until they can determine that the airplane is no longer susceptible to aerodynamic flutter. The Safety Board’s investigations of the accidents that occurred in the U.S. point to a problem with the design of the flight control system, which makes the airplane susceptible to flutter.This is not a hoax, people. The recommendation letters from the NTSB to the FAA and ASTM are available online, as well. I plan to keep flying my Zodiac unless and until the FAA or AMD issue orders to ground the aircraft. I do keep on top of my aileron cable tensions per the AMD service bulletin - though the NTSB letters reveal those tensions were developed on the CH2000 Alarus, not the Zodiac - and make sure there's tension on the cables during preflight; keep the airspeed within the green arc unless the air's absolutely glass smooth; and slow to maneuvering speed in anything more than slight turbulence. I believe these steps will minimize the risk of flutter until a permanent fix can be found. I do hope that Zenair and AMD will, finally, extend the testing they did for the Europeans to the 1320-pound USA version as well, and put this matter to rest once and for all.
Stephen R. Smith
Frankly I don’t want anymore weight in my plane. I feel the risk of flutter is low for me because I don’t fly fast (anymore) and I do pay attention to the cables.
I do know of one 601 pilot who experienced aileron flutter on a high-speed pass. He pulled power and it went away before anything bad happened. He did say it was a frightening phenomenon. His cables WERE very loose at the time.
For what it is worth I have had my airplane up to 181 MPH – really – I have the GPS track to prove it. I did it only once about 18 months ago. I never saw any point in doing it again. Nothing bad happened. May cables were tight at the time.
I was planning to leave for Sun-N-Fun this Saturday. I sure as heck don’t want to get stuck thousands of miles from home because I have been grounded. Sure puts a damper on my plans.
Steve
Apr 14, 2009
Larry Hursh
Apr 14, 2009
John Cange
Apr 14, 2009
Larry Hursh
Apr 14, 2009
Jay Maynard
Apr 14, 2009
Larry Hursh
Larry
PS - Who in their right mind would want to give such a nice guy as you any problems? (these nuts are everywhere I might add). I think I live near a couple here too...lol
Apr 14, 2009
Jake Reyna
I was wondering if gap sealing the aileron, thereby supporting the entire bottom out to the end of the aileron, if that would act as a damper and reduce the possibility of flutter, along with the benefits associated with gap sealing
Has anybody gap sealed their ailerons? If so, have you experienced any flutter?
Apr 17, 2009
Bob Pustell
Apr 18, 2009
Phill Barnes
Please click on this link and if you click on the links in my post under the aileron pushrod pics, you will see aileron balance weights and wing tips added to the zodiac xl in Brazil.
http://www.zenith.aero/forum/topics/ntsb-safety-recommendation?id=2606393%3ATopic%3A19091&page=2#comments
Regards
Phill Barnes
Apr 19, 2009