This type of carb heat uses a cast collar that is press fit to the body of the carburator. Installation requires a hydraulic press. The hollow cast collar is then connected to the liquid cooling "water" / EVANS NPT hoses of the engine. A small diameter rubber hose connects both carburator collars in series and the coolant exits the collar to the engine return line by the coolant collector jug on top of the engine. This picture shows the coolant line supply from the coolant line exiting the water pump to the right hand (co-pilot) carb collar. The coolant exits the co-pilot carb collar through a small diameter rubber line that connects the coolant flow to the pilot side carb collar. Sold by Light Engines Services Bob Robertson 250-832-8786 this kit provides a constant heat to the carb body without electrical load or burnt out associated with electric style heater or the expensive "tuned aluminum intake pipe" that CH750 builders have to cut apart to make fit the cowls. A relatively cheap, low maintaince method of adding carb heat to a Rotax 912 engine.
Doug MacDonald
Looks good Bob
Nov 27, 2011
Allan / Zenair Australia
Just one thing
the engine will always be using warm air. Warm air from under the cowl then the air is warmed up more by the always heated carby
Do you think the constant warm air may increase your fuel burn?
I have the Rotax Intake pipe and it fitted under the cowls of the 750 with out any problems
Cheers
Allan
Nov 27, 2011
Mike Hammond
I met Bill Alexander and got to see and fly his CH750 this weekend. His 912s installation is first class and includes the Rotax intake manifold. He did not have to cut or modify the manifold to fit his aircraft, and he also has the manifold set up to use cold filtered air from a NACA scoop that he grafted into the left side of the cowl. Bill also welded a lightweight shrould that straddles the muffler and supplies warm air to the carb heat valve on the Rotax tubular intake manifold. Bill's set up is great because his engine is breathing cool ambient temp air which helps make full power, it also runs much quiter because the intake manifold is a great intake noise silencer, and he has carb heat when he needs it, and can turn it off when it is not required. Did I mention that his set up looked as good as any factory installation that I have ever seen?
Nov 27, 2011
Bob McDonald
Allan
This is Conrad Watters engine setup. I fly as an Advanced Ultra Light Aircraft in Canada, and do not have either the Rotax 912 intake pipe or this type of carb heat. If registered as Experiment or Amatuer Built in Canada you can fly with a higher gross weight, but MUST have carb heat regardless of weather the engine / cowl configuration. I watched the engine install with the 1st Rotax 912S in a CH750 "Catnip" built at Can-Zac and that is where I observed the Rotax intake having to be cut apart , rotated and re-welded to fit under the cowls. Is your intake pipe Rotax supplied or after market via Zenith? Its funny that Rotax "tuned intake pipe" guarantees a full 100 hp when used with the Rotax stainless exhaust, but what Rotax does not say is that the use of K&N conical air filters instead of the intake of the $1,200 pipe actually dynos at 105 hp. Its mis-representation through omission to sell the pipe.
Nov 27, 2011
Mike Hammond
It may make 105 HP on the dyno sucking cold air without being confined in a cowling, but I bet you loose some power by not having a cold air induction, then there is the issue of always having carb heat with the coolant heated carbs, not to mention having more hoses and clamps to possibly leak coolant.
Nov 27, 2011
Bob McDonald
Just as important as the horse power numbers is the ability of the Rotax 912S to swing a 72 inch dia. prop for STOL performance. Other engine manufactures claim more horse power, but their crank shafts can only swing a 64 inch dia prop, and must spin it at faster rpm. I have Rotax 912 engines... never had any issues with either of them.
Nov 27, 2011
Tracy Buttles
Bob ,what are the sensors on the intake bolt just above the heads?
and where did you get a adaptor for the fuel pressure guage metric to NPT?
Nov 28, 2011
Mike Hammond
Tracy, those are heating elements that are part of an engine preheating system.
Nov 28, 2011
Bob McDonald
Tat is a Tanis engine preheater on Conrad's engine. I have a Reiffe heater on my CH750. The Reiffe has a 100 watt element expoxied to the bottom of engine block, and 50 watt gear clamp style heater around the oil tank on the firewall (dry sump engine). The red cube is a fuel flow sensor and round grey sensor is a manifold pressure sensor.
Nov 28, 2011