Are cross over exhaust systems worth the additional money? Looking at the cross over for my 0-235 and they are easily  twice the cost of a simple exhaust system

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The cross over pipes are a lot more durable, and don't leak at the clamp. Can't speak about the extra hp but if you plan on keeping your plane for the long term I'd do it

I've run crossovers on 180 horse motors. I wasn't a good flight tester then so never did actually measure the results. At that time all the serious acro guys were running x-overs...now I think it's mostly 4 into one typr setups. I built up a set of 2 into 1 for each side of a Lyc 180 and lucked up and got it just wrong; cut the climb from 1500 fpm to 1000-1100. I didn't expect that. So went to the xovers and got all that back plus some. I understand the hesitancy; yeh they're expensive. I'd wanta compare the weight too; that would be big for me.

Didn't answer your question, but some history that's maybe helpful

I have pretty much made up my mind to go with the crossover set up. I am writing on a quote from Dawley in Burlington WI. So for they are ll quoting around 1500 to 1800 for a complete set up with cabin and carb heat with tail pipes. My main concern now is that they fit under my 601 cowl. For those prices I expect everything to be perfect

I ordered the cross over exhaust system with carb heat/ cabin heat & tail pipes from Aircraft Spruce for my 601 0-235 engine. They had the best price, but a 4 to 5 week waiting period. They said it was designed for the 601.

I purchased Vetterman crossover pipes just like the ones I put on my rv7a when I built it. They fit beautifully and they cost about a grand. Well worth it. They are now on my 02 35 and I'm building a 750 stol.

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