I recently had a redrive belt failure in-flight in my 601HD. It is powered by a Subaru EA-81 with a Stratus redrive turning a Warp Drive 3-bladed prop. All the teeth sheared off the belt instantaneously, but luckily I had enough altitude to make an emergency landing in a frozen, snow covered corn field without any damage to myself or my airplane. I do believe that the Stratus redrive is a good, safe, solid design.

 

I was wondering if anyone else has had a belt failure similar to what I have experienced. In my particular case, the belt had 152 hours of service on it before failure. They should perform safely for about 300 hours. I believe that the root cause of my belt failure is the age of the belt. We bought the redrive back around 2003-2004 and this belt came with the redrive. Yes, it was a long build time, 13 years from plans. That means that the belt was at least 7 years old. In hindsight, I should have replaced it during our annual inspection, but it was not showing any sign of deterioration. Admittedly, I had not even thought about the belt having that many years on it at the time.

 

I believe that this engine/redrive combo has been used on more than just 601's. I would just like to know if this is an isolated occurrence, or something that has happened with some regularity.

 

Thanks for your input.

Views: 3107

Reply to This

Replies to This Discussion

John,

 

Based on my experience, I would not use it. The recommended service life is 300 hours or 3 years, whichever comes first. My belt was definitely way beyond the 3 year mark. I do not believe that the belts are the same material as automobile tires, but they are some sort of rubber compound. I am also replacing all the bungees on my landing gear for the same reason. The redrive belts are not tremendously expensive, around $60, so gambling with a potential in flight failure isn't worth it. See my reply to Paco for belt ordering info.

 

Dennis

RSS

New from Zenith:

Zenith Planes For Sale 
 

Classified listing for buying or selling your Zenith building or flying related stuff...


Custom Instrument Panels
for your Zenith
:

Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.


Zenith Homecoming Tee:


Zenair Floats


Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz


Builder & Pilot Supplies:

Aircraft Insurance:

 
 

West Coast USA:

 
Pro Builder Assistance:

 

Transition training:

Lavion Aero

K&S Aviation Services

Aircraft Spruce & Specialty for all your building and pilot supplies!

How to videos from HomebuiltHELP.com

Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.

© 2024   Created by Zenith.Aero.   Powered by

Badges  |  Report an Issue  |  Terms of Service