Online Community of Zenith Builders and Flyers
Tags:
You really should be putting this stuff in the Jabiru engine forum. Most folks with the earlier generation engines used to redesign the baffles and ducts to lower the CHTs. Don't specifically remember any EGT issues, and never heard of any damage. The generation 3 engines were redesigned to improve cooling, and overheating issues mostly went away. The generation 4 engines seem to have eliminated the problem entirely.
I can't comment on gen 3&4 engines. For gen 1&2 engines...
1) High CHTs can cause the head bolts to loosen because the head reshapes itself. Loose bolts allow compression leakage. When you then tighten the head bolts, the problem occurs again and again until the cylinder intrudes into the head which changes valve train geometry and increases compression ratio. High CHT can also lead to detonation and broken through bolts.
2) High EGTs can cause accelerated exhaust valve and seat wear. In an extreme case, the head of an exhaust valve will separate from the valve stem resulting in catastrophic engine failure.
3) High oil temps will cause the oil to thin and lose its ability to properly lubricate, especially in high stress areas such as the cam lobe to lifter interface, resulting in failure of the hardness layer which will cause cam/lifter failure. This then causes metal to shed into the oil and destroy all the crankshaft bearings and crankshaft journals. High oil temps will also contribute to piston ring coking which then causes high oil consumption, loss of compression and cylinder damage.
Jabiru engine temperature limits set by the factory are a little too generous. If you want the engine to last, use lower values and stick to them.
Steve
Classified listing for buying or selling your Zenith building or flying related stuff...
Custom Instrument Panels
for your Zenith:
Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.
Zenith Homecoming Tee:
Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz
Pro Builder Assistance:
Transition training:
Aircraft Spruce & Specialty for all your building and pilot supplies!
How to videos from HomebuiltHELP.com
Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.
© 2024 Created by Zenith.Aero. Powered by
Exlusive online community for active builders and pilots of Zenith Aircraft kits (Chris Heintz / Zenair light airplane designs).