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This is my "Poor Man's Milling Machine". A 4 1/2" angle grinder with a "Zip Cut" disk and flapper sanding disk. The full length centre section of the 7ft square steel tubing was removed with the zip cut disk, and finished to a useable surface quickly with the flaper sanding disk. Most of the 'birds mouthing" to fit the 4130 steel tube was done with these tools. Very fast once you get rid of those pesky safety shields. (Insert disclaimer here). This picture shows how the 1 ft steel "U" pieces fit over the aluminium rails. Note - axle assemblies are not side braced yet or cut apart for final assembly.
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Classified listing for buying or selling your Zenith building or flying related stuff...
Custom Instrument Panels
for your Zenith:
Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.
Zenith Homecoming Tee:
Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz
Pro Builder Assistance:
Transition training:
Aircraft Spruce & Specialty for all your building and pilot supplies!
How to videos from HomebuiltHELP.com
Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.
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