Struggled to fit the 650 fiberglass tip into the nose radius for two weeks. I just could not push the tip fully into the radius. Made a 2x4 brace clamped to the rear spar to push this into place.
Tags:
Comment
Hi Marty, Thanks for your comment, I thought having problems with the tip fitting was just me! I trimmed 10 mm from the nose skin at the bend, and about 4 mm at the third rivet hole to make a smooth arc. LZ
Nice. I have also been struggling with those fiberglass tips. Same issue. Unable to get the nose to fit without a gap. I finally cut the fiberglass tip at the spar and was able to fit the nose in with "moderate" persuasion. Will finish the tip "XL" style with aluminum sheet.
Zenith Planes & Parts For Sale
Classified listings for buying or selling Zenith builds and parts...
Custom Instrument Panels
for your Zenith:
Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.
Zenith Homecoming Tee:
Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz
Transition training:
Aircraft Spruce & Specialty for all your building and pilot supplies!
How to videos from HomebuiltHELP.com
Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.
© 2026 Created by Zenith.Aero.
Powered by
Exlusive online community for active builders and pilots of Zenith Aircraft kits (Chris Heintz / Zenair light airplane designs).
You need to be a member of Zenith Aircraft Builders and Flyers to add comments!
Join Zenith Aircraft Builders and Flyers