David Nordahl's Blog (11)

Zenith 750 STOL, Made two more brake radius shoes

Made a radius shoe out of .032" 3003 for a 12" hydraulic brake…

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Added by David Nordahl on September 7, 2026 at 7:00am — No Comments

Zenith 750 STOL, Horizontal tail shaping forms mostly complete

Sanded spring…

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Added by David Nordahl on September 5, 2026 at 10:50pm — No Comments

Zenith 750 STOL, Horizontal tail shaping forms mostly complete

Sanded spring…

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Added by David Nordahl on September 5, 2026 at 10:45pm — No Comments

Zenith 750 STOL, Finished forming rudder ribs

Finished forming the remaining two rudder ribs, though still need to debur edges. Also formed an elevator rear rib. Built a rigid clamp base for my 48" brake so I'll resume testing…

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Added by David Nordahl on September 4, 2026 at 11:55pm — No Comments

Zenith 750 STOL, Cut part blanks for the remaining rudder ribs

Drafted blank cutting templates then cut out the part blanks for the remaining rudder ribs.

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Added by David Nordahl on September 4, 2026 at 12:30am — No Comments

Zenith 750 STOL, Formed two straight sided rudder ribs

+1 more

I got the adjustments dialed…

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Added by David Nordahl on August 31, 2026 at 7:00am — No Comments

Zenith 750 STOL, Close attempt at first straight rib

+1 more

I attempted to shape one of the…

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Added by David Nordahl on August 29, 2026 at 7:00am — No Comments

Zenith 750 STOL, Tail section rib form shaping

Trimmed the horizontal tail section curved rib shaping forms flush to the patterns, rounded over edges, and angled the straight tail section rib forms to have spring back…

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Added by David Nordahl on August 29, 2026 at 12:35am — No Comments

Zenith 750 STOL, Shaped first curved rib

+2 more

Drafted and cut the part blank for the rudder nose rib. Then deburred the edges and…

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Added by David Nordahl on August 28, 2026 at 5:36pm — No Comments

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Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.


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