Today I uploaded some pictures of the drilling Jig that I have made. This tool should allow safe accurate removal of the AD5/6 solid rivets as required to incorporate the structural updates on the 601XL/650.

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Comment by Dan Dempsey on December 2, 2009 at 7:52pm
Very similar to a tool I made a few years back. Here's the link from my website.
http://daniel.dempseyfamily.us/zodiac/wings/BigGoof/rivetRemovalToo...
Comment by Jake Reyna on December 2, 2009 at 2:10pm
An excellent idea! I'll add a variation that can be made from hardwood, like oak. 3/4" oak is readily available at lumber yards. You need at minimum a 1" piece, longer is better, drill a 1/8" hole on center through one end on a drill press. Enlarge one end to match the rivet head diameter. Won't be as durable as a metal version, but easy to make and disposable.

I haven't tried drilling out solid rivets. Unlikely they are as easy as pop rivets.
Comment by Doug Sire on December 2, 2009 at 12:39pm
Maybe you can sell them through Zenith?

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