Part 5: Installing the "Upgrade Package" to our Zodiac CH 601 XL: Riveting the Spar Extrusion Angle

After having drilled out the rivets, we now cut out the original Top Spar Cap Angle (6W3-6) 1680 mm. from the inboard end to replace it with the 1/8-inch extruded angle 6-ZU-1-1, taking care not to cut into the rear upper spar cap (we leave the front upper spar doubler (cap 6W3-2) and the rear upper spar cap (6W3-2) intact):

We position and clamp the new Extrusion Angle (6-ZU-1-1) next to the original Rear Upper Spar Cap (6W3-4):

The video clip below shows more detail on this - we had to trim the top rear rib corners slightly to clear the new Extrusion Angles. Here, Roger back-drills the original spar cap angle to the new Extrusion Angle and then clecos it back into the wing assembly for riveting:

Next, we rivet the spar assembly back together with the new Extrusion Angle:

The riveted assembly: On the left is the new Extrusion Angle, with the original Spar Top Cap Angle on the right:

Here's the video clip showing the installation of the Extrusion Angle:

Views: 2936

Comment

You need to be a member of Zenith Aircraft Builders and Flyers to add comments!

Join Zenith Aircraft Builders and Flyers

Comment by Debra and Patrick Nesbitt on November 14, 2009 at 10:21am
These blogs and videos are a huge PR achievement for Zenith. There should be no doubt in the XL commutiy where Zenith stands, with the XL builders and flyers. I for one am glad I choosed Zenith (701).

New from Zenith:

Zenith Planes For Sale 
  

Classified listing for buying or selling your Zenith building or flying related stuff...

Custom Instrument Panels
for your Zenith:

Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.

Zenith Homecoming Tee:

Zenair Floats

Flying On Your Own Wings:
 A Complete Guide to Understanding Light Airplane Design, by Chris Heintz

Builder & Pilot Supplies:

Aircraft Insurance:

 
 

West Coast USA:

 
Pro Builder Assistance:

 

Transition training:

Lavion Aero

K&S Aviation Services

Aircraft Spruce & Specialty for all your building and pilot supplies!

How to videos from HomebuiltHELP.com

Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.

© 2024   Created by Zenith.Aero.   Powered by

Badges  |  Report an Issue  |  Terms of Service