Online Community of Zenith Builders and Flyers
Today hasn't been good. I've ruined several parts blanks without forming a successful part. Can't get the metal to form around the nose of the form blocks (flaperon ribs, slat ribs, elevator ribs) without kinking the metal. my measurements are all good, my parts blanks are all good, but the aluminum just wants to kink and crack, and won't work it's way around the radius. Any suggestions anyone? Part of the problem seems to be the soft plywood forming blocks, but I've literally just ruined 8-10 ribs on 3 different sets of blocks.
Comment
I got the noses to form well, finally. Just took a bit of adjusting the dimensions on by blanks correctly. But now I'm in business. Flaperon nose ribs are all done. Elevator nose ribs are done. Just have the slat ribs and wing nose ribs to do now, and a couple of the full ribs that correspond to the nose ribs I've already done.
Greg:
My two cents. I made one form block of 5051 x 1/4" and the other half of MDF.
Heat with propane torch: not sizzling but too hot to handle. If you get my drift.
Keep the radius narrow. About 1/8" or tight 3/8". Good luck.
Try annealing the front part of the rib. With an acetylene torch set so it produces black soot, coat one side of the nose of the rib, using a neutral flame heat the opposite side until the soot just disappears, do not overheat The aluminum should now be dead soft, making it a lot easier to form.
Can you take a picture of one of your ribs that cracked? Probably just have to much material on the nose.
Have you tried to made your forms out of mdf?
Classified listing for buying or selling your Zenith building or flying related stuff...
Custom Instrument Panels
for your Zenith:
Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.
Zenith Homecoming Tee:
Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz
Pro Builder Assistance:
Transition training:
Aircraft Spruce & Specialty for all your building and pilot supplies!
How to videos from HomebuiltHELP.com
Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.
© 2024 Created by Zenith.Aero. Powered by
Exlusive online community for active builders and pilots of Zenith Aircraft kits (Chris Heintz / Zenair light airplane designs).
You need to be a member of Zenith Aircraft Builders and Flyers to add comments!
Join Zenith Aircraft Builders and Flyers