Alexander Samoylovich
  • Wilmette, IL
  • United States
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Alexander Samoylovich's Discussions

Applying Cortec question

Started this discussion. Last reply by Alexander Samoylovich Nov 25, 2023. 8 Replies

Hello.How to apply Cortec correctly?I read the Forum and the Cortec user's manual. I dilute Cortec with distilled water 4:1. I clean the surface with acetone, rough a bit with scotchbrite and clean…Continue

 

Alexander Samoylovich's Page

Latest Activity

Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, Rivetting the bottom skin

December 11, 2023Leveled the wing. Used a laser guide to level. Much more convenient than a bubble or digital angle finder.See More
19 hours ago
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, An error when drilled the bottom spar

January 5, 2024I made an error when drilling the bottom spar. While drilling the skin moved a bit. Because of this all holes in the spar look ugly.I suspect it happend bacause I tried to use cleco #40. Instead I probably had to drill #40 and immadiately #30. I was not able to set cleco #40 firmly. Cleco #30 was set hard without any problem.Because of some reasons it took me a very long time to contact Zenith and ask what options I have to fix my error.It looks like I am not the first one who…See More
Friday
Alexander Samoylovich posted blog posts
Thursday
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, Removing the wing top skin

November 09, 2023After a long time of doubts and experiments I am moving forward again.I reinstalled the new spar root angle, nose root rib and the related parts.Started removing the wing top skin to debur everything and prepare the wing for storage.…See More
Tuesday
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, Matching the spar root angle

November 1, 2023Zenith sent me a new spar root angle. Matching it to the root top skin and the root nose rib was a difficult task.I spent several days trying to match them. I have some version represented on the pictures.I sent the photos to Zenith and will talk to them to decide it the solution is good enough to proceed or I have to invent something different.I bent the angle several times. I am not sure it is still strong enough. May be I will ordere a new one.If I move the root end of the…See More
Sep 23
Alexander Samoylovich posted blog posts
Sep 16
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, Clecoed the top skins.

September 26 2023.Clecoed the top and the front skins of the right wing. Used ratcheted straps as the assembly manual says. Tried to do it by hand but failed.See More
Sep 13
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, Preparing L angles to the top skin

September 24 2023Preparing L angles to the top skin.Clecoed the L angles to the top skin. Covered the skin and the L angles with cortec.Levelled the right wing on the workbench. Preparing to work on the top skins.See More
Dec 19, 2023
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, riveted the flapperon arms

September 20 2023Riveted the flapperon arms.Made 2 mistakes.Had to remove the rivets from the bottom skin near the flapperon arm doubler (3 places, 6 rivets together) to make the room for the riveter.Riveted the first rib arm from inside to not interfere with the gas tank.See More
Dec 15, 2023
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, Clecoed the right wing skins

September 11 2023Clecoed the right wing skins. Preparing to riveting.See More
Dec 6, 2023
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, Strut attaching point

September 03 2023Drilled the spar.Built the strut attaching point. Used a long flexible drill to drill wholes on the side.See More
Nov 23, 2023
Alexander Samoylovich posted a discussion

Applying Cortec question

Hello.How to apply Cortec correctly?I read the Forum and the Cortec user's manual. I dilute Cortec with distilled water 4:1. I clean the surface with acetone, rough a bit with scotchbrite and clean with acetone again. I apply the diluted Cortec with a foam brush. The coverage is not ideal but reasonable I believe. Sometimes I have very few bubbles.But now Cortec dries and I have a problem. Cortec "shrinks" around holes and away from edges leaving something which looks like uncovered surface.…See More
Nov 21, 2023
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, Clecoed the whole bottom side of the wing

September 01 2023Clecoed the whole bottom side of the wingSee More
Nov 21, 2023
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, Level the wing skeleton

August 31 2023Levelled the wing skeleton using shims.Clecoed the wing outbound bottom skin.See More
Nov 18, 2023
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, Started the wing bottom skin

August 29 2023Finished the wing skeleton. Started the wing bottom skin.See More
Nov 16, 2023
Alexander Samoylovich posted a blog post

Zenith 750 Cruzer, Started building a wing

August 15 2023Started building a wing. Clecoed the skeleton. Flattened a nose rib flange to fit the spar better.…See More
Nov 13, 2023

Profile Information

Aircraft Model
CH 750 Cruzer
Project Status
Just started
Building From
Kit
Engine installed (or plan to install)
Rotax 912iS
Building Experience
No Experience
Flying Experience
Commercial / CFI
Home Airport (ie. KMYJ)
KUGN

Alexander Samoylovich's Blog

Zenith 750 Cruzer, Rivetting the bottom skin

Posted on September 28, 2024 at 9:17pm 0 Comments

December 11, 2023

Leveled the wing. Used a laser guide to level. Much more convenient than a bubble or digital angle finder.

Zenith 750 Cruzer, An error when drilled the bottom spar

Posted on September 27, 2024 at 10:45am 0 Comments

January 5, 2024

I made an error when drilling the bottom spar. While drilling the skin moved a bit. Because of this all holes in the spar look ugly.

I suspect it happend bacause I tried to use cleco #40. Instead I probably had to drill #40 and immadiately #30. I was not able to set cleco #40 firmly. Cleco #30 was set hard without any problem.

Because of some reasons it took me a very long time to contact Zenith and ask what options I have to fix my error.

It looks like I…

Continue

Zenith 750 Cruzer, Started the pilot wing

Posted on September 26, 2024 at 9:59am 0 Comments

November 13, 2023

Started the pilot wing.
Removed the incorrect spar root angle. Started drilling and deburring the ribs.

Zenith 750 Cruzer, wing goes to storage

Posted on September 25, 2024 at 3:20pm 0 Comments

November 12, 2023

Finished deburring the top skins. Reassembled the wing on clecoes. Put the wing on the storage rack.…

Continue

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