Online Community of Zenith Builders and Flyers
Classified listing for buying or selling your Zenith building or flying related stuff...
Custom Instrument Panels
for your Zenith:
Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.
Zenith Homecoming Tee:
Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz
Pro Builder Assistance:
Transition training:
Aircraft Spruce & Specialty for all your building and pilot supplies!
How to videos from HomebuiltHELP.com
Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.
© 2024 Created by Zenith.Aero. Powered by
Exlusive online community for active builders and pilots of Zenith Aircraft kits (Chris Heintz / Zenair light airplane designs).
Comment Wall (2 comments)
You need to be a member of Zenith Aircraft Builders and Flyers to add comments!
Join Zenith Aircraft Builders and Flyers
Funny you should ask. I was doing my second wing yesterday, and once again my root skin is going badly.
I had thought that one hole/cleco on rib 1 then 1 on root rib, top. bottom,repeat, repeat was the answer. But it is not.
What I "thought" I had learned was to make the attachment strip angles nearly perfectly aligned (on rib 1 and the root rib), and to follow the top-bottom approach described above.
My suspicion now is that the rear channel does not lead smoothly into the root rib. The top surface of the root rib is lower than the rear channel.
I'm going to have to look hard at it some more, and if I can salvage the piece I will. If not, I'll order another.
You did well by setting aside for cooldown! This is small stuff in the grand scheme.
I'll add more if I learn anything.
Best,
Joe
Later that same day:
I've confirmed that having the top of the root rib lower than the top of the rear channel means I've got to add shims to make up the gap.
Also, I changed the way I checked alignment of the attachment angles. The straight lines in this "gradually curving piece of sheetmetal" are at about a 45 degree angle to the ribs - not 90 degrees. Therefore, I realigned the angles with a straight edge held at 45 degrees (the high end of the edge is toward the leading edge). This helped.
By the way you can change alignment after drilling (if you have to) by going to a larger rivet to wipe out the two misaligned holes.
Good luck.