Added by Alexander Samoylovich on August 26, 2026 at 2:35pm — No Comments
April 13, 2026
Installed all 4 break adapters. I 3D printed temporary cups to prevent openings from dirt which I have plenty of.
Continued working on the aviation tray. Deburred, measured the ECU wires, checked I can set all rivets.…
Added by Alexander Samoylovich on August 8, 2026 at 11:13am — No Comments
April 12, 2026
I did not like the first version of the avionics tray. Made the second attempt with a larger one.
Added by Alexander Samoylovich on August 5, 2026 at 12:27pm — No Comments
April 10m 2026
Installed the header tank side support to prevent rocking. I wanted two but hope one is good enough.…
ContinueAdded by Alexander Samoylovich on July 31, 2026 at 12:07pm — No Comments
April 9, 2026
Installed all EGT sensors. The most time consuming was installing and removing the botton engine cowling to check the sensors do not touch anything.
Added by Alexander Samoylovich on July 16, 2026 at 9:36am — No Comments
Added by Alexander Samoylovich on July 4, 2026 at 9:27am — No Comments
Added by Alexander Samoylovich on June 26, 2026 at 1:40pm — No Comments
March 11, 2026
Trimmed the right door bubble using dremel. The door fits the fuselage. Need to sand the edges a bit.
Made a small lift to change the wheels.…
Added by Alexander Samoylovich on June 23, 2026 at 8:51am — No Comments
March 5, 2026
Drilled holes in the bubble doors for the locks. I used a step drill and dremel sander drum for fine cutting the edges.
Clecoed the bubbles.…
Added by Alexander Samoylovich on June 22, 2026 at 11:26am — No Comments
Added by Alexander Samoylovich on June 19, 2026 at 1:35pm — No Comments
February 16, 2026
Drilles the nose wheel axle and install the cotter pins.
Drilles and temporarily installed the doors striker plates and cylinder attachments.…
Added by Alexander Samoylovich on June 14, 2026 at 9:41am — No Comments
February 16, 2026
Continued triming the windshiels. The match to the front skin looks good. Drilled pilot holes in both sides.
Tried to mount the header tank. The constant tension clamps look too short now. Definitely I am doing something wrong.…
Added by Alexander Samoylovich on June 12, 2026 at 8:23am — No Comments
Added by Alexander Samoylovich on June 11, 2026 at 8:05am — No Comments
February 09, 2026
Added windshield side trim support.
Used a strap duplicator to drill holes in the trim matching the holes in the cabin frame.
Added by Alexander Samoylovich on June 7, 2026 at 6:32pm — No Comments
February 3, 2026
Compressed the front leg rubber pucks using 2 screwdrivers.
When the wheel is in the air the leg centers well.
May be a bit too tight. Loosing is much easier than compressing.
Added by Alexander Samoylovich on May 31, 2026 at 3:49pm — No Comments
Added by Alexander Samoylovich on May 30, 2026 at 9:38am — No Comments
January 13, 2026
Finished the avionics tray. Actually, I discarded it later and built another one.
Trimmed the Front Top Skin on the back corners to be aligned with the cabin frame.
Drilled holes for pitot and electric.
More trimming on the windshield.
The root pin overlaps the side window. Asking Zenith what should I cut - the pin or the window. If the pin should I use stronger rivets?
Zenith answer - do not cut anything. They will…
Added by Alexander Samoylovich on May 25, 2026 at 4:37pm — No Comments
January 11, 2026
Trimmed windshield to match the cabin frame.
Started building an avionics tray.
The windshield goes right over the rivets in the front skin. I will ask Zenith if it is ok.
My kit has a wide instrument panel, and it does not match the drawings I have. Because of this, it is not clear how the C75N1-5 Windshield Side Trim Support should be installed.
It cannot go under the C75F16-2 Forward Top Skin, because it would interfere with the…
Added by Alexander Samoylovich on May 24, 2026 at 2:00pm — No Comments
January 8, 2026
Drilled pin holes in the seats. Assembled the seats.
Drilled holes for the fuel lines in the fuselage.
Cleaned the banana slots for the flapperons.
Enlarged holes around drain and ventilation in the left wing.
Started trimming the windshield. I am using Dremel.…
Added by Alexander Samoylovich on May 5, 2026 at 4:37pm — No Comments
January 3, 2026
Removed the wings.
Riveted the top window ribs.
Reinstalled the instrument panel. Preparing for the windshield installation.…
Added by Alexander Samoylovich on April 26, 2026 at 1:04pm — No Comments
Classified listing for buying or selling your Zenith building or flying related stuff...
Custom Instrument Panels
for your Zenith:
Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.
Zenith Homecoming Tee:
Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz
Transition training:
Aircraft Spruce & Specialty for all your building and pilot supplies!
How to videos from HomebuiltHELP.com
Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.
© 2026 Created by Zenith.Aero.
Powered by
Exlusive online community for active builders and pilots of Zenith Aircraft kits (Chris Heintz / Zenair light airplane designs).