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Drilled and clecoed my right wing top skin yesterday. Today I turned the wing over, jiged it up and drilled the bottom skin. Rechecked all measurements with main spar at 9 degrees and both spars centered bubble level. All measurements were exact except one spar tip was off 1mm. I just can't seem to get anything perfect!
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Good comments guys! I too love Tim's words of wisdom: "Use the tolerances in the builders guide and do your best but don't beat yourself up over perfection. Look forward to the perfect day of flying."
Here's the Construction Standards booklet for "everything else that's very close."
What was that cigarette commercial a few years ago? "Just a silly mm longer". I have finished the rudder, horizontal stab, elevator, both flaps, both aelrons (damaged one & now rebuilding it) and have kept everything within 3mm tolerance. Yep, I have a few mistakes but nothing a larger rivet or small unseen patch wouldn't fix. Perfection is my goal and before I finish this thing, something is going to be perfect! Everything else is going to be very close. Thanks for the encouragement.
I finally had to put the building practices book open to the tolerance page on my toolbox. Also remind myself of a handmade poster we saw on a Beech factory tour 40 years ago: "on my honor I will best it's up to Bondo to do the rest". That was my A&P senior class that flew in on 4 Bonanza's. Ya, it was over a station on the Bonanza line. Try for perfection, settle for excellence.
Rich
I think every builder has asked the same questions...take apart a CESSNA or PIPER the tolerences are not all that great when factory built. Keep drilling & filling (riveting) you on the journey to building an aircraft.
Hmm. Sounds as if you have a touch of CDO in your building practices, just like me. You can always rip it to pieces and use little more effort to reduce your tollerances. I think it best you buy a new wing kit to protect your building etticate and hopefully learn from your mistakes. Come on Jim, no more sloppy workmanship.
Keep up the good work.
Phill
I know the feeling. I had the spar set to 90 degrees when installing the skin and had a deviation of about 0.3 degrees in one spot. It was bothering me then I told myself the wing will flex in flight anyways and what's 0.3 degrees anyways LOL so that's nothing to worry about. 1 mm in your build is nothing! Enjoy the build :)
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