Wayne Bartlett's Blog – July 2009 Archive (6)

July 8 Progress Made on Tail Kit

A little more progress made today; check back shortly for slides.



The first operation I did today was to make sure that the tips of the horizontal stab's full ribs, which eminate from the rear spar and flush up against the forward spar at its ends, and the small nose rib were coplanar. The instructions have us do this by placing the assembly leading-edge down and check the three points against the flat surface of the table; I did this, and all three ribs seemed to meet the table just… Continue

Added by Wayne Bartlett on July 8, 2009 at 8:27pm — No Comments

July 6 Work on Tail Kit

Lots of progress made on the horizontal stab today.



Today's progress consisted of five small but separate operations:



- Locating and drilling the horizontal stab front mount brackets

- Finishing the holes on the forward spar end brackets

- Locating and drilling holes to attach the upper and lower doubler to the rear spar

- Locating the drilling holes to attach the rear ribs to the rear spar

- Locating and drilling holes to attach the two full ribs to… Continue

Added by Wayne Bartlett on July 7, 2009 at 9:56am — No Comments

July 5 Tail Construction Progress and Documentation Slide Show

July 5, 2009 Tail Construction.ppt



Progress continues on the tail kit over the long July 4th weekend, during which I've got lots of time to work on it.



I'm using digital photos fed into powerpoint to document, and I've attached the slide show for today's work. The large file size is a result of the many photos that are included.



I started today by laying out the… Continue

Added by Wayne Bartlett on July 5, 2009 at 8:30pm — 1 Comment

Tail Construction Continues

Today I made more progress on the tail.



First, I placed the upper doubler onto the horizontal stab forward spar and confirmed that the centerline mark on the doubler coincided with the centerline mark on the spar.



Then I clamped the doubler to the spar in four places, and drilled and clecoed the centerline hole.



Then I drilled the holes a good deal to each side of the doubler and clecoed those.



Then I drilled out the remaining holes through the… Continue

Added by Wayne Bartlett on July 4, 2009 at 12:00pm — 2 Comments

Tail Construction Started Today

I started the tail kit today, having picked it up at the factory when I went to do the rudder workshop this past weekend.



First, pieces were inventoried: everything is present in stated quantities.



I started by labeling the horizontal stab front spar with "top" and "fwd/aft," and then placed it on wood strips with the aft side up (this puts the lightening hole flange down).



Next, I found the centerline of the spar and marked it with a vertical line on the aft… Continue

Added by Wayne Bartlett on July 3, 2009 at 6:00pm — No Comments

New from Zenith:

Zenith Planes For Sale 
 

Classified listing for buying or selling your Zenith building or flying related stuff...


Custom Instrument Panels
for your Zenith
:

Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.


Zenith Homecoming Tee:


Zenair Floats


Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz


Builder & Pilot Supplies:

Aircraft Insurance:

 
 

West Coast USA:

 
Pro Builder Assistance:

 

Transition training:

Lavion Aero

K&S Aviation Services

Aircraft Spruce & Specialty for all your building and pilot supplies!

How to videos from HomebuiltHELP.com

Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.

© 2024   Created by Zenith.Aero.   Powered by

Badges  |  Report an Issue  |  Terms of Service