Cant find anything specific about this but when drilling for A4 rivets, should I start with  # 40 bit, cleco, then remove clecos and drill with #30 and cleco again, or can I simply drill with #30, cleco, then rivet. ? 

Views: 696

Reply to This

Replies to This Discussion

Use #40 (A4) as pilot hole, then open to #30 (A5).  After which, debur, etch, and prime accordingly.  

Use #40 (A4) as pilot hole, then open to #30 (A5)

I agree to pilot with #40 and then expand to #30, but a #40 is for A3 (3/32") rivets and silver clecos and

a #30 is for A4 (1/8") rivets and copper clecos. (A5's are 5/32"-black clecos)

John

N750A

Thanks for the correction John

When I first began there was a document that gave general instructions.  Also there were numerous references to other documents that contained accepted procedures.  I would recommend a review of these.  It could prevent much rework.

Drill out first to #40, then cleco. Then delay enlarging to #30 for as along as is practical. My personal experience is that you want to delay doing anything that can not be undone for as long as possible. At the very least you save your self the time of drilling #30 holes if you discover that the #40's are not in the correct location.

always pilot holes first then step up to final size it makes a cleaner , and lessen the chances of drill bit walking on you. if you wanted to be real anal/ professional you can buy bits with pilots on them, ie double margin or core drills. that way the pilot on the bit will follow the pilot in the skin. lessens chances of holes moving on you.

RSS

New from Zenith:

Zenith Planes For Sale 
 

Classified listing for buying or selling your Zenith building or flying related stuff...


Custom Instrument Panels
for your Zenith
:

Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.


Zenith Homecoming Tee:


Zenair Floats


Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz


Builder & Pilot Supplies:

Aircraft Insurance:

 
 

West Coast USA:

 
Pro Builder Assistance:

 

Transition training:

Lavion Aero

K&S Aviation Services

Aircraft Spruce & Specialty for all your building and pilot supplies!

How to videos from HomebuiltHELP.com

Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.

© 2024   Created by Zenith.Aero.   Powered by

Badges  |  Report an Issue  |  Terms of Service